Page 28 - 2019 SHOP MANUAL CRF1000/A/D

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GENERAL INFORMATION
LUBRICATION & SEAL POINTS

ENGINE
MATERIAL LOCATION REMARKS
Sealant Crankcase mating surface See page 14-27
(TB1207B manufactured by Alternator cover mating surface See page 11-6
ThreeBond or an equivalent) CKP sensor wire grommet See page 11-7
Right crankcase cover mating surface CRF1000/A: See page 12-6
CRF1000D: See page 13-55
Linear solenoid valve wire grommet See page 13-61
Sealant Cylinder head cover packing See page 10-5
(TB5211C manufactured by
ThreeBond, KE45T
manufactured by Shin-Etsu
Silicone or an equivalent)
Molybdenum oil solution Rocker arm sliding area and thrust surface
(a mixture of 1/2 engine oil Rocker arm shaft outer surface
and 1/2 molybdenum Camshaft journals cam lobes, and thrust surface
disulfide grease) Valve stem sliding area and stem end
Starter reduction gears shaft outer surfaces
Clutch outer guide entire surface (CRF1000/A)
Primary driven gear teeth and clutch outer sliding surface
(CRF1000/A)
Judder spring and judder spring seat entire surface
(CRF1000/A)
Primary drive gear sliding surface
Primary driven gear teeth, friction springs, and boss
sliding area (dual clutch assembly, CRF1000D)
Front balancer driven gear sliding area and thrust surface
Rear balancer driven gear, sub driven gear, friction
spring, and washer sliding surface
Rear balancer thrust spring sliding surface
Rear balancer driven gear sliding area and thrust surface
Oil pump driven gear shaft outer surface
Each transmission bushing inner/outer surface
Each transmission needle bearing inner/outer surface
Each transmission spline bushing outer surface
M3, M4, C5, C6 gear
(shift fork grooves and spline area)
Shift fork shaft outer surface
Main journal bearing sliding surface
Crankshaft thrust surface
Crankpin bearing sliding surface
Connecting rod small end inner surface
Piston pin outer surface
Engine oil Valve adjusting screw threads
Oil strainer seal ring entire surface
Starter one-way clutch sliding surface
Clutch discs entire surface
Dual clutch assembly O-ring entire surface (CRF1000D)
Piston pin hole inner surface
Piston sliding surface
Piston ring groove
Piston ring entire surface
Each bearing rolling area and contact surface
Each gear teeth and rotating surface
Each O-ring entire surface
Other rotating area and sliding surface
Lithium based multi-purpose Each oil seal lips
grease NLGI #2 or equivalent
Locking agent Cam chain guide plate bolt threads Coating width;
See page 1-20
UNIREX N3 manufactured by Shift reduction gear teeth and journal (CRF1000D) 2 – 4 g (0.07 – 0.14 oz)
ExxonMobil or equivalent
1-22