Page 22 - 2019 SHOP MANUAL CRF1000/A/D
P. 22

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      GENERAL INFORMATION
      DUAL CLUTCH TRANSMISSION (CRF1000D)
                                                  THREAD         TORQUE
                    ITEM                 Q'TY                   N·m (kgf·m,              REMARKS
                                                 DIA. (mm)
                                                                   lbf·ft)
        Feed pipe guide plate bolt         2         5           5 (0.5, 3.7)
        Feed pipe cover bolt               3         6           12 (1.2, 9)
        Right crankcase cover bolt        15         6           12 (1.2, 9)
        Water pipe mounting bolt           2         6           12 (1.2, 9)
        Clutch EOP sensor wire stay bolt   1         6           12 (1.2, 9)
        Clutch EOP sensor cover socket bolt  2       6           10 (1.0, 7)
        Shift spindle angle sensor mounting   1      6           12 (1.2, 9)
        bolt
        Engine right side rear cover bolt  2         6           10 (1.0, 7)
        Linear solenoid valve body cover   4         6           12 (1.2, 9)
        bolt
        Linear solenoid valve stopper plate   1      6           12 (1.2, 9)    Apply locking agent to the threads.
        bolt                                                                    (*1) See page 1-20
        Linear solenoid valve body mounting   4      6           12 (1.2, 9)
        bolt
        Primary drive gear mounting nut    1        22         118 (12.0, 87)   Apply engine oil to the threads and
        (left-hand thread)                                                      seating surface.
        Reduction gear cover torx bolt     3         6          14 (1.4, 10)
        Shift control motor mounting torx bolt  3    6          14 (1.4, 10)
        Shift control motor cover bolt     2         6           12 (1.2, 9)
        Shift drum center bolt             1         8          31 (3.2, 23)    Apply locking agent to the threads.
                                                                                (*2) See page 1-21
        Drum shifter guide plate/drum shifter   2    6           12 (1.2, 9)    Apply locking agent to the threads.
        assembly mounting bolt                                                  (*1) See page 1-20
        TR sensor mounting bolt            1         6           12 (1.2, 9)
        No.1/No.2 clutch EOP sensor        2        10          20 (2.0, 15)
        Clutch line EOP sensor             1        10          20 (2.0, 15)
        EOT sensor                         1        10          15 (1.5, 11)    Apply engine oil to the threads and
                                                                                seating surface.
        Neutral switch                     1        10           12 (1.2, 9)
        Neutral switch terminal nut        1         4          1.7 (0.2, 1.3)
      CRANKCASE/TRANSMISSION/BALANCER
                                                  THREAD         TORQUE
                    ITEM                 Q'TY                   N·m (kgf·m,              REMARKS
                                                 DIA. (mm)
                                                                   lbf·ft)
        Front balancer right bearing set plate   3   6           12 (1.2, 9)    Apply locking agent to the threads.
        bolt                                                                    (*1) See page 1-20
        Front balancer gear bolt           1        10         103 (10.5, 76)   Apply engine oil to the threads and
                                                                                seating surface.
        Oil pump driven gear set plate bolt  1       6           12 (1.2, 9)    Apply locking agent to the threads.
                                                                                (*1) See page 1-20
        Rear balancer shaft holder bolt    3         8          29 (3.0, 21)
        Mainshaft bearing set plate bolt   3         6           12 (1.2, 9)    Apply locking agent to the threads.
                                                                                (*1) See page 1-20
        Shift drum bearing setting bolt    2         6           12 (1.2, 9)    Apply locking agent to the threads.
                                                                                (*1) See page 1-20
        Main journal bolt                  6        10          43 (4.4, 32)    Apply molybdenum oil solution to
                                                                                the threads and seating surface.
        Crankcase 6 x 40 mm bolt           1         6           12 (1.2, 9)    Blue paint
        Crankcase 8 mm bolt                9         8          24 (2.4, 18)
        Crankcase 10 mm bolt               1        10          39 (4.0, 29)

        Cam chain tensioner bolt           1         8          23 (2.3, 17)    Apply locking agent to the threads.
                                                                                (*1) See page 1-20






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