Page 394 - 2019 SHOP MANUAL CRF1000/A/D
P. 394

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      CRANKSHAFT/PISTON/CYLINDER
      PISTON/CYLINDER

                      PISTON/CONNECTING ROD
                      REMOVAL



                       • Before piston removal, place a clean shop  towel
                        around the connecting rod to prevent damaging the
                        cylinder sleeve.
                       • Do not try to remove the piston/connecting rod
                        assembly from bottom of the cylinder; the assembly
                        will get stuck in the gap between the cylinder liner
                        and the upper crankcase.
                       • Do not interchange the bearing inserts. They must
                        be installed in their original locations or the correct
                        bearing oil clearance may not be obtained, resulting
                        in engine damage.
                      Remove the following:
                      – Transmission (page 14-15)
                      – Crankshaft (page 15-4)
                      Remove the piston/connecting rod assembly [1] from
                      the top of the cylinder.
                                                                    [1]










                      PISTON REMOVAL
                      Remove the piston pin clips [1] with pliers.
                      Push the piston  pin [2] out of  the piston  [3] and  [3]
                      connecting rod [4], and remove the piston.



                                                                                                           [1]




                                                                    [4]

                                                                                            [2]
                      PISTON RING REMOVAL
         Be careful not to Spread each piston ring ends  and  remove them by
       damage the piston lifting up at a point opposite the gap.
        ring by spreading  Clean carbon deposits from the piston ring grooves with
         the ends too far.
                      a ring that will be discarded.

                       • Never use a wire brush; it will scratch the groove.












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