Page 245 - 2019 SHOP MANUAL CRF1000/A/D

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ALTERNATOR/STARTER CLUTCH
Clean any oil from the crankshaft and flywheel tapered
area thoroughly. [1]
Install the flywheel [1] to the crankshaft.

Align
• Align the woodruff key with flywheel keyway.

Apply engine oil to the flywheel mounting bolt threads
and seating surface. [2] [1]
Install the washer [1] and flywheel mounting bolt [2].
Hold the flywheel [3] using the special tool and tighten
the flywheel mounting bolt to the specified torque.
[4]
TOOL:
Flywheel holder [4] 07725-0040001

TORQUE: 137 N·m (14.0 kgf·m, 101 lbf·ft)

[3]
Apply molybdenum oil solution to the starter reduction
gear shafts outer surfaces.
Install the starter reduction gear A [1] and shaft [2]. [3]
Install the starter reduction gear B [3] and shaft [4].
Install the alternator cover.
[1]
– CRF1000/A (page 11-4)
– CRF1000D (page 11-5)

[4]

[2]
STARTER CLUTCH
REMOVAL

Remove the flywheel (page 11-7).
[1]
[1]
Make sure that the starter driven gear [1] turns
counterclockwise smoothly and does not turn
clockwise.
Remove the starter driven gear while turning the starter
driven gear counterclockwise.

11-9