Page 243 - 2019 SHOP MANUAL CRF1000/A/D
P. 243

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                                                                               ALTERNATOR/STARTER CLUTCH
               STATOR/CKP SENSOR

                               REMOVAL/INSTALLATION
                               Remove the alternator cover.
                                                                                                 [2]        [1]
                               – CRF1000/A (page 11-4)
                               – CRF1000D (page 11-5)
                               Release the wire grommet [1] from the alternator cover
                               groove.
                               Remove the CKP sensor mounting bolts [2].     [3]
                               Remove the stator mounting bolts [3].                                               [5]
                               Remove the stator [4]/CKP sensor [5] assembly.
                               Apply a locking  agent to  the stator mounting bolts
                               threads (page 1-20).                                                                [2]
                               Install the stator/CKP sensor assembly and bolts.
                               Tighten the stator  mounting bolts to  the  specified
                               torque.
                                                                                           [4]
                               TORQUE: 12 N·m (1.2 kgf·m, 9 lbf·ft)
                               Apply a locking agent to the CKP sensor mounting bolt
                               threads (page 1-20).
                               Install the CKP sensor mounting bolts and tighten them
                               to the specified torque.
                               TORQUE: 12 N·m (1.2 kgf·m, 9 lbf·ft)
                               Apply liquid sealant (TB1207B manufactured by Three
                               bond or equivalent) to the grommet as shown, then
                               install it into the groove of the cover.

                  Route the wires  Install the alternator cover.
                 properly (page 1-  – CRF1000/A (page 11-4)
                          26).
                               – CRF1000D (page 11-5)
               FLYWHEEL

                               REMOVAL
                               Remove the alternator cover.
                               – CRF1000/A (page 11-4)
                               – CRF1000D (page 11-5)                                                              [2]
                               Remove the starter gear shaft [1] and starter reduction
                               gear B [2].
                               Remove the starter reduction gear shaft [3] and starter  [4]
                               reduction gear A [4].

                                                                                                                   [1]



                                                                                                [3]
                               Hold the flywheel [1] using the special tool and loosen
                               the flywheel mounting bolt [2].                        [3]     [4]        [2]

                               TOOL:
                               Flywheel holder [3]         07725-0040001
                               Remove the bolt and washer [4].








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