Page 242 - 2019 SHOP MANUAL CRF1000/A/D

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ALTERNATOR/STARTER CLUTCH
Disconnect the EOP sensor 3P (Black) connector [1].
[3]
Remove the following:
[2]
– Dipstick [2]
– Alternator cover bolts (6 x 28 mm) [3]
– Alternator cover bolt (6 x 30 mm) [4] and alternator
assembly wire cover stay A [5]
– Alternator cover bolt (6 x 30 mm) [6] and alternator
assembly wire cover stay B [7]

• Loosen the bolts in a crisscross pattern in 2 or 3 [4]/[5]
steps.
Remove the alternator cover [8].
[1] [6]/[7] [8]
• The alternator cover (stator) is magnetically
attracted to the flywheel, be careful during removal.
Remove the dowel pins [1] and oil joint [2].
[1]

• Install the oil joint with the narrow hole side facing
out. [2]
Clean off any sealant from the alternator cover mating
surfaces.

[1]
Installation is in the reverse order of removal.

• Apply liquid sealant (TB1207B manufactured by
Three bond or equivalent) to the alternator cover
mating surface as shown.
• Do not apply more liquid sealant than necessary.
• Route the wires properly (page 1-26).
Fill the engine with the recommended engine oil and
check that there are no oil leaks (page 3-12).

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