Page 361 - 2019 SHOP MANUAL CRF1000/A/D
P. 361

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                                                                      CRANKCASE/TRANSMISSION/BALANCER
                               FRONT BALANCER DRIVEN GEAR DISASSEMBLY
                               Remove the front balancer driven gear (page 14-6).
                To prevent loss of  Set the special tools onto the front balancer driven gear
                spring tension, do  [1] as  shown  and remove  the snap ring [2] by
                 not compress the  compressing the return spring assembly.
                 spring assembly  TOOL:                                                                            [3]
                      more than
                     necessary.  Clutch compressor set [3]  07LAE-PX40000
                               Remove the special tools.



                                                                             [1]
                                                                                                   [2]
                               Disassemble the following:
                                                                                     [3]     [4]  [5]
                               –Washer [1]
                               – Friction spring [2]
                               – Front balancer sub driven gear [3]
                               – Springs [4]                                    [2]
                               – Front balancer driven gear [5]

                                                                             [1]








                               INSPECTION
                               Inspect the following parts for  scratch,  damage,
                               abnormal wear, or deformation.
                               – Balancer driven gear
                               – Balancer driven sub-gear
                               –Springs
                               – Balancer shaft
                               – Balancer shaft bearings
                               Replace if necessary.


                               FRONT BALANCER DRIVEN GEAR ASSEMBLY
                               Assemble the following:
                                                                             [5]         [4]
                               – Front balancer driven gear [1]
                               – Springs [2]
                               – Front balancer sub driven gear [3]
                               – Friction spring [4]
                               –Washer [5]


                                • Apply  molybdenum oil solution to  the balancer
                                 driven gear, sub  driven gear, friction spring,  and
                                 washer sliding surface.
                                • Install the sub driven gear  by  aligning  its boss as
                                 shown.
                                • Install the friction spring as shown.
                                                                             [5]              [4]          [3]  [2]  [1]










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