Page 362 - 2019 SHOP MANUAL CRF1000/A/D
P. 362

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      CRANKCASE/TRANSMISSION/BALANCER
                      Place the snap ring [1] onto the front balancer driven
                      gear assembly [2].

       To prevent loss of  Set the special tools onto the front balancer driven gear
        spring tension, do  assembly as shown and install the snap ring into the its
        not compress the  guide groove by compressing the friction spring.                                 [3]
         spring assembly  TOOL:
             more than
            necessary.  Clutch compressor set [3]  07LAE-PX40000

                       • Install the snap ring with the chamfered edge facing
                        opposite side of the washer and make sure that it is  [2]
                        firmly seated in the groove.
                      Remove the special tools.                                           [1]

                      INSTALLATION
                      Install the left front  balancer bearing with the  marked
                      side facing out.                                     [4]
                      Install the  right front  balancer shaft/bearing  assembly
                      [1].                                          [3]
                      Apply  locking agent to the front  balancer  bearing set                             [2]
                      plate bolts threads (page 1-20).
                      Install the set plate [2] with its "OUTSIDE" mark [3]  [4]
                      facing out.
                      Install the front balancer bearing set plate bolts [4] and
                      tighten them to the specified torque.
                      TORQUE:12 N·m (1.2 kgf·m, 9 lbf·ft)
                      Install the right crankcase cover.            [1]                          [4]
                      – CRF1000/A (page 12-6)
                      – CRF1000D (page 13-55)
                      Install  the  left front balancer [1]  by aligning its wide
                      tooth with the front balancer shaft clinched tooth.        Align














                                                                                                   [1]

                      Apply molybdenum oil solution to the front balancer
                      driven gear sliding area and thrust surface.  [1]
                      Line up the front balancer driven gear and sub gear
                      teeth by  inserting  a  suitable pin [1] into the  holes  of
                      gears.
                      Install the front balancer driven gear [2].   Align


                       • Align the front balancer driven gear wide tooth with                           [3]/[4]
                        the front balancer shaft clinched tooth.
                       • Make sure that the balancer driven gear index line
                        [3] is positioned between  the balancer drive  gear
                        index lines [4].
                                                                                            [2]






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