Page 510 - 2019 SHOP MANUAL CRF1000/A/D
P. 510

dummyheadmmyhead
             du

      ANTI-LOCK BRAKE SYSTEM (ABS) (CRF1000A/D)
      ABS MODULATOR

                      REMOVAL/INSTALLATION


                      Spilled fluid can damage painted,  plastic  or rubber
                      parts. Place a rag over  these  parts whenever the
                      system is serviced.

                       • When removing the oil bolt, cover the end of the
                        brake hose to prevent contamination.
                       • Be careful not to bend or damage the brake pipes
                        during assembly or removal.
                      Remove the rear fender B (page 2-13).
                                                                                 [1]
                      Release the rear brake hose A [1] through the hole [2]
                      of rear fender B.                             [2]
                      Remove the bolts [3] and washers [4].
                      Remove the ABS modulator assembly [5] by releasing                                   [6]
                      its grommet from the rear fender boss [6].



                                                                                                           [5]

                                                                                                        [3]/[4]


                      Remove the following:
                                                                             [7]            [1]    [4]
                      – Bolts [1]
                      – Brake pipe joint nuts (modulator side) [2]
                      – Front brake hose B/front brake pipe B [3]
                      – Rear brake hose A/rear brake pipe [4]                                      [5]
                      – Oil bolt [5] and sealing washers [6]        [1]
                      – Front brake hose C [7]                                                            [2]
                      Remove the following from the modulator tray [8]:
                      – Bolts [9]
                      – ABS modulator [10]
                      –Collars [11]
                      – Grommets [12]
                      Installation is in the reverse order of removal.
                                                                                                       [6]
                                                                     [3]
                       • Apply brake fluid to the joint nut threads.                                   [2]
                       • Replace the sealing washers with new ones.
                      TORQUE:
                        Brake hose oil bolt:
                         34 N·m (3.5 kgf·m, 25 lbf·ft)                   [10]
                        Brake pipe joint nut:
                         14 N·m (1.4 kgf·m, 10 lbf·ft)



                                                                      [8]



                                                                      [12]

                                                                                                          [9]

                                                                             [11]

      20-24
   505   506   507   508   509   510   511   512   513   514   515