Page 381 - 2019 SHOP MANUAL CRF1000/A/D
P. 381

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                                                                      CRANKCASE/TRANSMISSION/BALANCER
                               COUNTERSHAFT
                               Install the dowel pin [1] onto the upper crankcase hole.
                                                                             CRF1000D shown:                [4]
                               Install the countershaft assembly [2].

                                • Align the needle bearing cap hole with the dowel pin.  [2]
                                • Align the set ring [3] with the  upper crankcase
                                 groove.
                                • Align the oil seal [4] flange with the upper crankcase
                                 groove.
                                • Apply grease to the oil seal lips.
                                                                             [1]
                               Install  the removed parts in the reverse order  of
                               removal.
                                                                                                                 [3]
               CRANKCASE ASSEMBLY

                               Apply liquid sealant (TB1207B manufactured by Three
                               Bond or equivalent) to the crankcase mating surface as
                               shown.

                                • Do not apply more liquid sealant than necessary.
                                • Do not apply liquid sealant to the crankcase main
                                 journal bolts area and the oil passage area.









                               Install the dowel pins [1], oil joint A [2], and oil joint B [3]
                               onto the upper crankcase.                     [1]                                   [1]

                                • Install the oil joint A with its narrow hole side facing
                                 upper crankcase.

                                                                             [2]                                   [3]






                                                                                                                   [1]
                               Apply molybdenum  oil solution to  the main journal
                               bearing sliding surfaces on the lower crankcase.
                               Install the lower crankcase onto the upper crankcase.
                               Make sure the upper and lower crankcases are seated
                               securely.                                     [1]
                               Apply molybdenum oil solution to the crankcase main
                               journal bolt threads and seating surfaces.
                               Install the crankcase main journal bolts [1].
                               Tighten the bolts in a crisscross pattern in 2 or 3 steps
                               to the specified torque.
                               TORQUE:43 N·m (4.4 kgf·m, 32 lbf·ft)









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