Page 382 - 2019 SHOP MANUAL CRF1000/A/D

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CRANKCASE/TRANSMISSION/BALANCER
Install the following:
[5]
– 6 x 40 mm bolt (Blue paint) [1]
– Five 6 x 35 mm bolts [2] [2] [1]
– Two 6 mm bolts [3] and new sealing washers [4]
– Seven 8 mm bolts [5]
– Two 8 mm bolts [6] and new sealing washers [7]
– 10 mm bolt [8] [3]/[4]
[6]/[7]
Tighten the crankcase bolts in a crisscross pattern in 2
or 3 steps. [5]
TORQUE: [8]
Crankcase 6 x 40 mm bolt:
12 N·m (1.2 kgf·m, 9 lbf·ft) [3]/[4]
Crankcase 8 mm bolt: [5] [5]
24 N·m (2.4 kgf·m, 18 lbf·ft)
Crankcase 10 mm bolt:
39 N·m (4.0 kgf·m, 29 lbf·ft)
CRF1000D: Apply locking agent to the cam chain tensioner pivot
bolt threads (page 1-20). [2]
Install the washer [1], cam chain tensioner [2], and cam
chain tensioner pivot bolt [3]. [6]
Tighten the bolt to the specified torque. [1]/[3]
TORQUE:23 N·m (2.3 kgf·m, 17 lbf·ft) [4]
Install the timing sprocket [4] with its punch mark [5] [7]
facing outside as shown
Install the cam chain [6].
Apply locking agent to the cam chain guide plate bolts
threads (page 1-20).
Install the cam chain guide plate [7] and bolts [8] and [5] [8]
tighten the bolts securely.
Coat a new O-ring [1] with engine oil and install it into
the groove in the water hose flange [2]. [1]
Install the water hose flange and bolts [3] and tighten
the bolts securely.
Install the following:
CRF1000/A:
– Primary drive gear (page 12-16)
– Clutch (page 12-12)
– Gearshift linkage (page 12-19)
– Front/rear balancer (page 14-6)
– Flywheel (page 11-7)
– Cylinder head (page 10-13)
– Oil pump (page 9-5) [2]
– Starter motor (page 6-5)
– VS sensor (page 4-42)
– Gear position switch (page 22-25)
CRF1000D: [3]
– Primary drive gear (page 13-70)
– Dual clutch (page 13-69)
– Gearshift linkage (page 13-76)
– Front/rear balancer (page 14-6)
– Flywheel (page 11-7)
– Cylinder head (page 10-13)
– Oil pump (page 9-5)
– Starter motor (page 6-5)
– Shift control motor/reduction gears (page 13-73)
– Mainshaft sensors (page 13-78)
– VS sensor (page 4-42) [2]
– Neutral switch (page 13-82)

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