Page 430 - 2019 SHOP MANUAL CRF1000/A/D

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FRONT WHEEL/SUSPENSION/STEERING
INSPECTION
Inspect the following parts for damage, abnormal wear,
deformation, looseness or bend.
– Fork bolt assembly
– Outer pipe/slide pipe assembly
– Fork dumper
– Spring seat stopper
– Spring collar
– Fork spring
– Guide bushing
– Slider bushing
– Back-up ring
Measure each part according to FRONT WHEEL/
SUSPENSION/STEERING SPECIFICATIONS
(page 1-10).
Replace any part if it is out of service limit.

ASSEMBLY

FORK DAMPER LOCK NUT FORK BOLT ASSEMBLY
20 N·m (2.0 kgf·m, 15 lbf·ft) FORK DAMPER 35 N·m (3.6 kgf·m, 26 lbf·ft)
SLIDE PIPE
ASSEMBLY SPRING SEAT
STOPPER
SLIDER
BUSHING
FORK AXLE HOLDER
PINCH BOLTS GUIDE
22 N·m (2.2 kgf·m, 16 lbf·ft) BUSHING
BACK-UP
RING
OUTER
PIPE O-RING
OIL
SEAL
STOPPER
RING

DUST SEAL

SEALING SPRING COLLAR
FORK CENTER BOLT WASHER
34 N·m (3.5 kgf·m, 25 lbf·ft) CENTERING PLATE FORK SPRING
• Before assembly, wash all parts with a high flash
point or non-flammable solvent and blow them dry.
• When installing the fork dust seal and oil seal, wrap
the edge and groove of the slide pipe with tape [1].

[1]

17-18