Page 431 - 2019 SHOP MANUAL CRF1000/A/D
P. 431

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                                                                       FRONT WHEEL/SUSPENSION/STEERING
                               Apply fork fluid to new dust seal and oil seal lips.
                                                                                        [2]  [3]        [6]        [8]
                 Install the oil seal  Install the dust seal [1], stopper ring [2] and oil seal [3].
               with its marked side  Install the back-up ring [4], guide bushing [5].
                 facing toward the
                     axle holder.  Install the slider bushing [6] if it is removed.

                                • Remove any burrs from the bushing mating surface,
                                 being careful not to peel off the coating.
                                • Do not  open the  slider bushing slit  more  than
                                 necessary.
                               Install the slide pipe assembly [7] into the outer pipe [8].  [1]
                                                                                      [4]  [5]     [7]

                               Put the guide bushing [1], back-up ring [2] and oil seal
                               [3] on the outer pipe.                                         [5]
                               Put the special tool on the oil seal.
                               TOOL:                                                          [3]
                               Fork seal driver, 45.2 mm [4]  07KMD-KZ30100                                        [4]
                See illustration for  Drive the oil seal with the guide bushing and back-up
                  correct seating.  ring into the outer pipe until the stopper ring groove [5]
                               is visible using the special tools.                            [2]



                                                                                              [1]


                Do not scratch the Install the stopper ring [1] into the groove securely.
                  fork pipe sliding  Install the dust seal [2].
                       surface.                                                                                    [2]












                                                                             [1]

                               Install the fork damper assembly [1] and centering plate
                               [2].                                                                    [2]         [1]


























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