Page 433 - 2019 SHOP MANUAL CRF1000/A/D
P. 433

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                                                                       FRONT WHEEL/SUSPENSION/STEERING
                               Install the fork spring [1] into the slide pipe assembly
                               with the tightly wound side facing down.                       [1]                  [3]
                               Install the spring collar [2] and spring seat stopper [3].


                                                                                                                   [2]




                                                                                                                   [1]


                                                                               Down

                               Clench the lock nut [1] until it is fully seated.
                                                                             [1]
                               Attach the special tool to the spring collar holes [2].                             [4]
                               TOOL:
                               Spring collar holder [3]   070MF-MBZC110      [7]
                               While pulling the damper rod holder [4] up, compress
                               the spring collar [5] with the special tool.
                                                                             [6]
                               Insert the special tool between the lock nut and spring
                               seat stopper [6].                                                                   [3]
                               TOOL:
                               Stopper plate [7]          070MF-MBZC130
                               Remove the damper rod holder.                 [5]                       [2]
                               When  installing  the fork bolt assembly [1],  turn the
                               rebound adjuster [2] counterclockwise to the softest  [2]
                               position.
                                                                                                                   [3]
                               Apply fork fluid to a new O-ring [3] and install it to the
                               fork bolt assembly.
                               Install the fork bolt assembly to the fork damper until it
                               is fully seated.                              [1]









                 Be careful not to Tighten  the  fork bolt to the specified torque while
                 damage the fork holding the lock nut [1].
               bolt when tightening
                            it.  TORQUE:20 N·m (2.0 kgf·m, 15 lbf·ft)
                               Remove the stopper plate [2] and spring collar holder
                               [3].
                                                                                                                   [1]


                                                                                                                   [2]



                                                                                                      [3]










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