Page 524 - 2019 SHOP MANUAL CRF1000/A/D

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LIGHTS/METERS/SWITCHES
HEADLIGHT

REMOVAL/INSTALLATION
Remove the front cover (page 2-7).
[3]
Disconnect the open air temperature sensor 2P (Black)
connector (page 22-17).
Remove the bolt/washers [1] and collars [2].
[4]
Release the front sub wire harness clip [3].
Disconnect the following:
– Bank angle sensor 2P (Black) connector [4]
– Headlight 2P connector [5]
– Headlight 2P (Black) connector [6] [5]
Remove the headlight assembly [7].
[6]
Installation is in the reverse order of removal.

[2]

[1]
[7]

TROUBLESHOOTING
• Check the following before troubleshooting:
– Blown main fuse 30 A
– Blown sub fuse HEAD LIGHT LO 7.5 A
– Blown sub fuse HEAD LIGHT HI 7.5 A
– Blown sub fuse ILLUMI STOP 7.5 A
– Loose or poor contact on the headlight 2P,
headlight 2P (Black), and left handlebar switch
12P (Gray) (CRF1000)/10P (Gray) (CRF1000A/D)
connectors

• If any LED in the headlight [1] does not turn on,
replace the headlight unit (page 22-4).
• If the sub fuse is blown again, check for the short
circuit in the related wires. [1]
– CRF1000 (page 24-2)
– CRF1000A (page 24-3)
– CRF1000D (page 24-4)

Headlight does not light at all with the ignition
switch turned ON
• Open circuit in the headlight ground line (Green
wire)
• Faulty headlight unit

Low beam headlight does not light with the ignition
switch turned ON
• Open circuit in the White/black wire between the
fuse box 1 and headlight unit
• Faulty headlight unit

22-4