Page 335 - 2019 SHOP MANUAL CRF1000/A/D

dummyheadmmyhead
du

DUAL CLUTCH TRANSMISSION (DCT) (CRF1000D)
Remove the return spring retainer [1], O-ring [2], and
return spring [3]. [1]

[3]

[2]
Wrap a shop towel around the clutch guide [1].
[4] [3]
Be careful not to Apply air pressure to the oil hole [2] while closing the
damage the piston other holes with a tape [3] to remove the clutch piston
sliding surface. [4].

[1]

[2]
Remove the clutch piston [1] and O-rings [2].
[1]
Clean all the parts in solvent thoroughly and blow dry
them with compressed air.

[2]
INSPECTION

Inspect the following parts for scratches, damage,
abnormal wear and deformation. Replace if necessary.
– Clutch guide
– Clutch piston
– Return spring
– Return spring retainer
– Wave spring
– Clutch discs
– Clutch plates
– End plate
Measure each part according to DUAL CLUTCH
TRANSMISSION SPECIFICATIONS (page 1-8).
Replace any part if it is out of service limit.

• Replace the clutch discs and plates as a set.

13-65