Page 339 - 2019 SHOP MANUAL CRF1000/A/D

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DUAL CLUTCH TRANSMISSION (DCT) (CRF1000D)
Remove the snap ring and end plate (page 13-63).
Measure the flange thickness of the end plate [1] at
several points and record it.
Calculate the new plate thickness using the equation
below. Choose a new plate as close to this dimension
as possible.
A = (B – 1.0) + C
A: New plate thickness
B: Recorded clearance
C: Old plate thickness
[1]

If the calculated Select the end plate from the table below.
dimension is over [1]
the thickest plate Mark [1] Thickness
thickness, replace 10 2.4 mm
the clutch discs and 11 2.5 mm
plates as a set.
1 2.6 mm
2 2.7 mm
3 2.8 mm
4 2.9 mm
5 3.0 mm
6 3.1 mm
7 3.2 mm
8 3.3 mm
9 3.4 mm
Install the removed parts in the reverse order of
removal.

INSTALLATION
Apply engine oil to new seal rings [1] and install them
into the mainshaft grooves. [1]
Push in the seal rings to seat them into the grooves.

Install the dual clutch assembly [1] onto the mainshaft,
being careful not to damage the seal rings. [1]
Remove the 6 mm bolt [2] to free the primary drive gear
and sub-gear [3].
[2]
Install the right crankcase cover (page 13-55).

[3]

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