Page 476 - 2019 SHOP MANUAL CRF1000/A/D

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HYDRAULIC BRAKE
INSPECTION
Check the following parts for scoring, scratches,
deterioration, or damage.
– Master cylinder
– Master piston
– Piston cups
–Spring
– Boot
Measure the parts according to HYDRAULIC BRAKE
SPECIFICATIONS (page 1-10).
Replace any part if it is out of service limit.

FRONT BRAKE CALIPER

REMOVAL/INSTALLATION
Drain the brake fluid from the front brake line hydraulic
system (page 19-6). Right side shown: [4]
Avoid spilling fluid Remove the oil bolt [1] and sealing washers [2] and [5]
on painted, plastic, disconnect the brake hose [3]. [3]
or rubber parts. Remove the bolts [4] and front brake caliper [5].
Place a shop towel
over these parts Install the brake caliper onto the fork.
whenever the Install and tighten new brake caliper mounting bolts to
system is serviced. the specified torque.
TORQUE:45 N·m (4.6 kgf·m, 33 lbf·ft)
Install the brake hose to the caliper body with new
sealing washers and oil bolt.
Push the hose eyelet against the stopper on the caliper [1] [2] [4]
body, then tighten the oil bolt to the specified torque.
TORQUE:34 N·m (3.5 kgf·m, 25 lbf·ft)
Fill and bleed the brake fluid to the front brake line
hydraulic system (page 19-7).

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