Page 471 - 2019 SHOP MANUAL CRF1000/A/D
P. 471

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                                                                                               HYDRAULIC BRAKE
               FRONT MASTER CYLINDER

                               REMOVAL/INSTALLATION
                               Drain the brake fluid from the front brake line hydraulic
                               system (page 19-6).
                               Disconnect the brake light switch connectors [1].
               When removing the  Remove the brake hose oil bolt [2], sealing washers [3],
                 oil bolt, cover the  and brake hose [4].                      [3]
                 end of the brake  Remove  the  bolts  [5], holder [6], and master  cylinder
                  hose to prevent  [7].
                  contamination.
                               Installation is in the reverse order of removal.  [4]


                                • Always replace the sealing washers with new ones.
                                • Install the brake hose eyelet joint against the master  [2]         [1]
                                 cylinder stopper.
                                • Install the master cylinder holder with the "UP" mark
                                 [8] facing up.                                    [7]                             [6]
                                • Align  the  end of the master  cylinder with the
                                 handlebar punch mark.
                                • When tightening the front master cylinder holder
                                 bolts, tighten the upper bolt first, then the lower bolt
                                 to the specified torque.
                               TORQUE:
                                Front brake master cylinder holder bolt:
                                  9.8 N·m (1.0 kgf·m, 7 lbf·ft)
                                Brake hose oil bolt:
                                  34 N·m (3.5 kgf·m, 25 lbf·ft)
                               Fill the reservoir to the upper level and bleed the front
                               brake system (page 19-7).                     Align          [8]                    [5]












































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