Page 262 - 2019 SHOP MANUAL CRF1000/A/D
P. 262

dummyheadmmyhead
             du

      CLUTCH/GEARSHIFT LINKAGE (CRF1000/A)
         Be careful not to Stake the clutch center lock nut [1] into the mainshaft
            damage the groove.
       mainshaft threads.
                                                                                      Stake











                                                                    [1]

                      Apply molybdenum oil solution to the entire surface of  [1]
                      judder spring seat and judder spring.
                                                                    [2]
                      Install the judder spring seat [1] and judder spring [2]     [1]
                      onto the clutch center [3] as shown.                                       [3]
                      Apply engine oil to the entire surface of clutch discs.
                      Install the clutch disc A  [4] and plate B [5] onto the
                      clutch center.
                                                                      [2]
                       • Clutch disc A: smaller lining width than disc B
                       • Clutch plate B: surface  treatment difference from
                        clutch plate A
                      Install the clutch discs C [6] (5 pcs) and plates A [7] (5
                      pcs) alternately, starting with the disc C.                                          [4]
                      Install the clutch disc A [8].                                                 [5]


                                                                    [8]                     [7]   [6]

                      Install the clutch lifter pin [1].
                                                                             [2]                [1]
                      Install the spring seats [2] onto the clutch pressure plate
                      [3] grooves.
                                                                    [4]
                       • Make sure that the spring seats are fully seated in
                        the pressure plate grooves.
                      Apply engine oil to the entire surface of clutch disc B.
                      Install the clutch disc  B [4]  onto the clutch pressure
                      plate.
                      Install the clutch plate C [5] by aligning its tabs with the  [3]                    [6]
                      pressure plate grooves.
                      Put the clutch pressure plate assembly onto the clutch             [5]    [7]
                      center [6] by aligning each cam area and insert them by
                      rotating counterclockwise.
                      Install the clutch disc B tabs into the shallow slots of the  [3]                 [4]
                      clutch outer [7] as shown.













                                                                           [4]  [7]                     [7]



      12-14
   257   258   259   260   261   262   263   264   265   266   267