Page 265 - 2019 SHOP MANUAL CRF1000/A/D
P. 265
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CLUTCH/GEARSHIFT LINKAGE (CRF1000/A)
Install the timing sprocket [1] with its punch mark [2]
facing out as shown [2]
[1]
Temporarily install the clutch outer [1].
[5]
Apply engine oil to the primary drive gear bolt threads
and seating surface.
Install the washer [2] and primary drive gear bolt [3].
Install the special tool between the primary drive and
driven gears, and tighten the bolt to the specified
torque.
TOOL:
Gear holder, 2.5 [4] 07724-0010100
TORQUE: 103 N·m (10.5 kgf·m, 76 lbf·ft) [3]
Remove the gear holder and clutch outer. [1] [4] [2]
Remove the 6 mm bolt [5].
Apply locking agent to the cam chain tensioner pivot
bolt threads (page 1-20). [2]
Install the washer [1], cam chain tensioner [2], and cam [1]/[3]
chain tensioner pivot bolt [3]. [4]
Tighten the bolt to the specified torque.
TORQUE:23 N·m (2.3 kgf·m, 17 lbf·ft)
[5]
Install the cam chain [4].
Apply locking agent to the cam chain guide plate bolts
threads (page 1-20).
Install the cam chain guide plate [5] and bolts [6] and
tighten the bolts securely. [6]
Install the removed parts in the reverse order of
removal.
GEARSHIFT LINKAGE
REMOVAL
Remove the following:
[2] [3]
– Clutch (page 12-8)
– Gearshift arm (page 12-21)
Remove the bolts [1] and gearshift spindle cover [2]. [1]
Release the wire clip [3]
Clean off any dirt from the gearshift spindle serration
[4].
[1] [4]
12-17