Page 265 - 2019 SHOP MANUAL CRF1000/A/D
P. 265

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                                                                    CLUTCH/GEARSHIFT LINKAGE (CRF1000/A)
                               Install  the timing sprocket  [1] with its punch  mark [2]
                               facing out as shown                                                  [2]














                                                                                                                   [1]

                               Temporarily install the clutch outer [1].
                                                                                                       [5]
                               Apply engine oil to the primary drive gear bolt threads
                               and seating surface.
                               Install the washer [2] and primary drive gear bolt [3].
                               Install the special  tool  between the primary  drive and
                               driven gears, and  tighten the bolt to  the  specified
                               torque.
                               TOOL:
                               Gear holder, 2.5 [4]        07724-0010100
                               TORQUE: 103 N·m (10.5 kgf·m, 76 lbf·ft)                                             [3]

                               Remove the gear holder and clutch outer.      [1]           [4]       [2]
                               Remove the 6 mm bolt [5].
                               Apply locking agent  to the  cam  chain tensioner  pivot
                               bolt threads (page 1-20).                                  [2]
                               Install the washer [1], cam chain tensioner [2], and cam  [1]/[3]
                               chain tensioner pivot bolt [3].                                                     [4]
                               Tighten the bolt to the specified torque.
                               TORQUE:23 N·m (2.3 kgf·m, 17 lbf·ft)
                                                                                                                   [5]
                               Install the cam chain [4].
                               Apply locking agent to the cam chain guide plate bolts
                               threads (page 1-20).
                               Install the cam chain guide plate [5] and bolts [6] and
                               tighten the bolts securely.                                                         [6]
                               Install  the removed parts in the reverse order  of
                               removal.


               GEARSHIFT LINKAGE

                               REMOVAL
                               Remove the following:
                                                                             [2]                                   [3]
                               – Clutch (page 12-8)
                               – Gearshift arm (page 12-21)
                               Remove the bolts [1] and gearshift spindle cover [2].                               [1]
                               Release the wire clip [3]
                               Clean off any  dirt from the gearshift spindle serration
                               [4].





                                                                             [1]                                   [4]



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