Page 369 - 2019 SHOP MANUAL CRF1000/A/D
P. 369

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                                                                      CRANKCASE/TRANSMISSION/BALANCER
               TRANSMISSION

                               REMOVAL/DISASSEMBLY
                               COUNTERSHAFT
                               Separate the crankcase halves (page 14-13).
                                                                             CRF1000D shown:
                               Remove the countershaft assembly [1].
                               Remove the dowel pin [2].
                               Disassemble the countershaft assembly.        [1]
                               Clean all disassembled parts in solvent thoroughly.


                                • Keep  track of the disassembled parts (gears,
                                 bushings, washers, and snap rings) by sliding them  [2]
                                 onto a tool or a piece of wire.
                                • Do not expand the snap ring more than necessary
                                 for  removal.  To remove a snap ring, expand the
                                 snap ring and pull it off using the gear behind it.
                               SHIFT FORK/SHIFT DRUM
                    CRF1000/A: Remove the countershaft (page 14-15).
                               Remove the  shift  drum bearing setting bolt  [1]  and
                               washer [2].
                                                                             [1]
                                                                                                                   [2]











                    CRF1000D: Remove the countershaft (page 14-15).
                               Remove the  shift  drum bearing setting bolt  [1]  and
                               washer [2].
                                                                             [1]
                                                                                                                   [2]











                    CRF1000/A: Remove the following:
                                                                                                 [3]               [1]
                               – Shift fork shaft [1]
                               – Countershaft shift forks [2]
                               – Mainshaft shift fork [3]











                                                                                 [2]


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