Page 406 - 2019 SHOP MANUAL CRF1000/A/D
P. 406

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      ENGINE REMOVAL/INSTALLATION
                      Remove the following:
                                                                    Left side:      [1]   Right side:  [6]
                      – Rear upper bolt (8 x 217 mm) [1]
                      – Collar (left side) [2]                                            [5]
                      – Rear upper nut (8 mm) [3]
                      – Collar (right side, long) [4]
                      – Rear upper bolts (8 x 25 mm) [5]                                                   [7]
                      – Collars (right side, short) [6]
                      – Stay (right side) [7]






                                                                         [2]                    [6]  [3]  [4]

                      Remove the swingarm pivot nut [1], pivot bolt [2].
                      Pull the swingarm rearward.
          During engine  Carefully maneuver the engine and remove it out of the
        removal, hold the  frame to the right.
      engine securely and
         be careful not to
       damage the frame   • Note the direction of the bolts.
            and engine.   • Mark and  store all the bolts, nuts, and collars to
                        ensure that they are reinstalled in their original
                        locations.



                                                                                           [1]/[2]
      ENGINE INSTALLATION

                      Place the  jack  or other adjustable support  under the
                      engine.
          During engine  Place the engine in the frame, then loosely install all the
      installation, hold the  bolts, nuts and collars into the correct position.
      engine securely and
         be careful not to
       damage the frame   • All the bolts and nuts loosely install, then tighten the
            and engine.  bolts and nuts to the specified torque in the specified
                        sequence.
                       • Carefully align the mounting points with the jack to
                        prevent damage to engine,  frame, water hoses,
                        brake pipes, wires, and cables.
                       • Route the hoses, wires, and cables properly (page
                        1-26)
                       • The jack height must be continually adjusted to
                        relieve stress for ease bolt installation.
                      Loosely install the following.
                                                                                             [3]   [2]
                      – Right lower frame [1]
                      – Front lower bolt (10 x 138 mm) [2]
                      – Front lower nut (10 mm) [3]
                      – Right lower frame bolts (rear side, 10 x 60 mm, 10 x
                        75 mm) [4]                                                                         [5]
                      – Right lower frame bolts (front side, 10 x 20 mm, 10 x
                        40 mm) [5]
                      Tighten the right lower frame bolts (rear side) first, then
                      front side bolts to the specified torque.
                      TORQUE: 44 N·m (4.5 kgf·m, 32 lbf·ft)

                      Remove the jack under  the  engine,  place the    [4]          [1]
                      motorcycle in an upright position.





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